POLYPIPE COATING SYSTEM
POLYPIPE COATING SYSTEM
Polypipe Coating System: The Smart Solution for non-invasive pipe coating
The Polypipe Coating System offers an efficient trenchless method for renovating and restoring drains inside buildings without demolition. Suitable for DN 40 to DN 200 pipes, it allows repairs without breaking walls or disrupting the building structure. Ideal for hospitals, hotels, shopping centers, and residential buildings, this system enables seamless rehabilitation while daily operations continue uninterrupted.
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With rapid curing times of just 3–5 minutes per layer, the system significantly reduces work duration and waiting times. Using compact yet powerful machines like the RabbitCoater and BeeCoater, it efficiently coats both short and long pipe sections. The application process is highly adaptable, offering brush-coating, spray-coating, or a combination of both, ensuring thorough and long-lasting results.
As a sustainable trenchless pipe rehabilitation solution, the Polypipe Coating System minimizes noise, odor, and environmental impact. The polyurethane resin contains no styrene or carcinogens making it a safer choice. For plumbers and trenchless rehabilitation professionals, this system provides a non-destructive and cost-effective alternative to traditional pipe replacement.
Now available by Green Moles in Greece and Cyprus.
Fast Curing Time
The RabbitResin cures in just 3–5 minutes per layer, allowing for faster project completion and minimal waiting time.
Compact Equipment
The lightweight and portable RabbitCoater and BeeCoater make trenchless pipe rehabilitation possible in tight spaces, ensuring easy transport and setup on any job site.
Brush & Spray
The system offers flexibility with both brush and spray coating methods, ensuring thorough pipe coverage and best results.
RabbitCoater
Versatile Coating System
The RabbitCoater combines spray and brush technology to deliver precise, trenchless rehabilitation for DN40–200 wastewater pipes. The iPad and cloud-based software enable real-time documentation and process control, ensuring consistent, high-quality results. Ideal for rehabilitating long pipe sections, the RabbitCoater enhances efficiency without the need for disruptive excavation.
Technical Data
BeeCoater
Compact Solution
The BeeCoater is a lightweight and maneuverable solution for rehabilitating DN40–100 in-house pipes with ease. Ideal for smaller pipe sections and connections, it enables fast and efficient spray and brush coating using the quick-change cartridge system with RabbitResin, which cures in minutes. With its intuitive operation and minimal setup, the BeeCoater is the perfect tool for trenchless repairs in tight spaces.
Technical Data
Rabbit Resin & Cartridge System
Polypipe’s specially developed, solvent-free, two-component polyurethane resin
Polypipe’s high-performance, solvent-free, two-component polyurethane resin is designed for fast and effective in-house pipe rehabilitation. Compatible with a wide range of pipe materials—including PVC, PE, PP, GRP, cast iron, concrete, and fiber cement—this durable coating enhances pipe longevity while minimizing downtime.
With an ultra-fast curing time, it significantly reduces waiting periods between layers, allowing for efficient project completion. Its styrene-free, non-toxic formula ensures a safer working environment while meeting high environmental and health standards, making it an ideal choice for trenchless pipe rehabilitation.
Flexible Application with Brush & Spray Coating
The Polypipe Coating System offers flexibility by allowing contractors to choose between brush and spray coating methods or a combination of both, ensuring thorough pipe coverage and optimal results. The brush coating technology is ideal for pipes with multiple bends, joint offsets, or irregularities. Its wide bristles adapt seamlessly to the pipe’s contours, reaching even the smallest creases and ensuring a durable and even application.
For straighter pipes with minimal bends, the Polypipe spray head delivers a fine, uniform resin layer using air-driven precision technology. This method ensures smooth and even coating, which can also extent a few centimeters into branch connections for added reinforcement. With two spray head sizes and centering rings tailored for all DN 40 – DN 200 pipe diameters, the Polypipe Coating System provides professionals with the versatility needed for efficient, high-quality trenchless pipe rehabilitation.
DIBt Approved
The Polypipe Coating System has achieved DIBt approval Z-42.3-601, officially authorizing its use for rehabilitating damaged wastewater pipes within buildings, covering nominal diameters from DN 40 to DN 200. This esteemed certification from the Deutsches Institut für Bautechnik (DIBt) underscores the system’s compliance with stringent German building standards, ensuring both safety and reliability in pipe rehabilitation projects. The DIBt approval signifies that the Polypipe Coating System meets rigorous quality and performance criteria, providing professionals with a trustworthy solution for trenchless pipe rehabilitation.
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